Industries Served

 

COATINGS


LININGS


REFRACTORIES

 

MORTARS


POLYMER CONCRETES


SUBSTRATE REPAIR


MEMBRANE / JOINTS


GROUTS


AIR SET CEMENTS


CHEMICAL SET CEMENTS


HYDRAULIC SET CEMENTS


FLOORING – ESD


FLOORING – CORROSION
RESISTANT

 

 


Coatings

 

Sauereisen
coatings are thin-film, resin-based corrosion barriers for use as stand-alone
coatings or high-gloss sealants over other materials. Typical application
thickness is 10 mils or less. Systems available include epoxies, vinyl esters,
and urethanes.

Brochure –
Barriers of Protection (Coatings & Linings for Concrete and Steel)

Eight pages of information featuring Sauereisen organic linings for the Power,
Wastewater, Food & Beverage and Chemical Processing industries.

ConoGlaze -
General Purpose No. 201

General purpose, high gloss epoxy coating lining.

ConoGlaze -
Chemical & Food No. 202

Chemical & food grade, high gloss epoxy coating.

ConoGlaze – Epoxy
NovolaK No. 228

Epoxy novolac high gloss coating.

SewerGard – Glaze
No. 210G

Protective coating specially formulated for municipal wastewater environments.

Fast-Trak NovolaK
Glaze No. 229

Novolac epoxy coating for pulp & paper plants.

VEGlaze No. 472

Vinyl ester polymer topcoat.

Fast-Trak VEGlaze
No. 473

Vinyl ester coating for pulp & paper plants.


Linings

 

Sauereisen
linings are a step above coatings because of their advanced reinforcement. They
withstand significant physical abuse and are very low in permeability.
Typically, these materials are used as stand-along linings in primary and
secondary containment areas. These corrosion barriers are spray or
trowel-applied at a thickness from 40 to 125 mils. Binder systems available
include epoxies, novolak epoxies and vinyl esters.

 

Brochure –
Barriers of Protection (Coatings & Linings for Concrete and Steel)

Eight pages of information featuring Sauereisen organic linings for the Power,
Wastewater, Food & Beverage and Chemical Processing industries.

FibreCrete -
General Purpose No. 203

General purpose, spray-applied fiber-reinforced epoxy lining.

FibreCrete -
Chemical & Food No. 204

Chemical & food grade, spray-applied fiber-reinforced epoxy lining.

FibreCrete – Epoxy
NovolaK No. 218

Epoxy novolac, spray-applied fiber-reinforced lining.

Fast-Trak NovolaK
Lining No. 219

Novolac lining to protect tile structures in pulp & paper plants.

Manhole
ChimneySeal No. F-88

Chemical-resistant seal applied to chimney section of manholes to prevent water
inflow.

SewerGard -
Trowelable No. 210

Trowel applied polymer lining for municipal wastewater.

SewerGard -
Sprayable No. 210S

Spray applied polymer lining for municipal wastewater.

SewerGard -
Rotary Spray No. 210RS

Spincasted polymer lining for municipal wastewater.

FibreLine No. 440

Fiber reinforced vinyl ester lining.

Fast-Trak VE
Lining No. 441

Vinyl ester lining to protect tile structures in pulp & paper plants.


Refractories

Sauereisen
produces inorganic castable and gunite-grade monolithics. The inorganics provide
chemical resistance to most acids, solvents, and alkalis at temperatures to
2100°F. Using anchors as reinforcement, Sauereisen refractories are applied at a
minimum 2-inch thickness for such typical applications as stack linings,
wastewater infrastructures and sulfur pits. Binders systems include potassium
silicates and calcium aluminates.

Chemical-Resistant
Castable No. 35

Hydraulically-setting calcium aluminate for dry gas environments.

Acidproof Concrete
No. 54

Potassium silicate resistant to full concentrations of most acids.


Mortars

Sauereisen’s
extensive selection of mortars range from silicate mortars for high acid/high
temperature environments to organic mortars for broad chemical resistance.
Available systems include furans, epoxies, vinyl esters, sulfurs and silicates.
Typical installations are completed by either the brick layer’s or tile setter’s
method of application.

 

Aguapoxy No. 28

General purpose epoxy grout. Water washability offers application advantages
with tile and brick.

Furan Resin
Mortar/Grout (Carbon-filled No. 21C)

Carbon-filled bonding material for use with brick and tile. Specified for
corrosion resistant floors, tanks and trenches.

 

Vinyl Ester-Silica
Filled Mortar No. 400

Silica-filled mortar for oxidizing environments.

Vinyl
Ester-Carbon Filled Mortar No. 400C

Carbon-filled mortar for oxidizing environments.

Acid-Alk Cement
Mortar Grade No. 33

Modified silicate mortar for pH’s of 0-9.

Corrosion-Resisting
Mortar No. 65

Potassium silicate mortar for high temperatures.

Epoxy NovolaK
Mortar No. 25/25LT

Versatile mortar with low temperature capability.

NovoGrout No.
25WW

Water washable epoxy novolak grout for use with masonry units.

Basolit Sulfur
Cement No. 600

Hot-melt bonding mortar

Epoxy Setting Bed
No. 26

Bed joint used for setting tile.

 


Polymer Concretes

 

Sauereisen
polymer concretes are heavy-duty castables with a chemical-resistant matrix to
the core. They provide impressive physical strength and very low permeability.
For applications subject to the highest concentrations of acids, a
silicate-based material is available. Available formulations include epoxies,
novolak vinyl esters, and potassium silicates.

 


Brochure – Sauereisen Polymer Concretes

(Chemical-Resistant Castable Materials)

A full color, four-page brochure outlining the features and benefits of using
Sauereisen Polymer Concretes.

Acidproof
Concrete – Structural Grade No. 54SG

Potassium silicate that withstands extreme temperatures and acid concentrations.

Epoxy Polymer
Concrete No. 165

General purpose epoxy with excellent physical properties.

Epoxy NovolaK
Polymer Concrete No. 265

Top grade epoxy for physical strength and resistance to most chemicals.

Vinyl Ester
Polymer Concrete No. 410

Economical vinyl ester providing additional resistance to heat and chemicals.

NovolaK Vinyl
Ester Polymer Concrete No. 465

Impermeable Vinyl Ester concrete with superior heat and chemical resistance


Substrate Repair

 

Structural
integrity can be just as important as chemical resistance. Sauereisen
supplements its applications from start-to-finish with a complete line of
easy-to-apply substrate repair materials. From minor patching to extensive
substrate repair, Sauereisen can meet your needs.

 

Underlayment No.
F-120

Fast-curing high early strength resurfacer.


SubstrateResurfacer No. F-121

Spincast material to restore manholes.

ConoCrete
FastPatch No. 149

Quick curing floor patch.

SewerSeal No.
F-170

High strength water infiltration barrier.

InstaPlug No.
F-180

Hydraulic water plug for active leaks.

H20Pruf No.
F-190

Cementitious waterproofing compound for weeping concrete.

Filler Compound
No. 209

Epoxy for filling uneven surfaces and bugholes.

Hydroactive
Polyurethane Grout No. F-370

Foaming chemical grout for cracks and voids.

Universal Block
Filler No. 509

Moist-cured urethane used to fill voids in concrete.


Accessory

 

Sauereisen
manufactures an accessory line of products consisting of Membranes/Joint
Compounds and Grouts.

Membranes/Joints

Compounds prolong the life of a structure protected by other materials.
Selecting the right material minimizes the vulnerability of substrate
imperfections, expansion rates and long-term chemical exposure. Chemistries
include asphalts, urethanes, epoxies and synthetic rubber.

 

Grouts

Well known epoxy and cementitious grouts are ideal for machinery placement.
Chemical resistance, strength and flowability are selection criteria.

 

Elastomeric Joint
Compound No. 69

A flexible expansion joint and for general caulking and sealing where permanent
flexibility and adhesion are required.

Asphaltic Membrane
No. 85

Hot-applied membrane for use under brick linings.

Fib-R-Thane No.
88S/T

Spray or trowel applied, asphalt-modified urethane with fiber reinforcement.

High Temperature
Membrane No. 89

Asphaltic mastic used beneath refractories.

Sheet Membrane No.
90

Reinforced rubber elastomer supplied in rolls.

Grout No. F-100

A nonmetallic, inorganic grout for structural and machine placement.

Epoxy Grout No.
F-150

Epoxy grout for high early strength, good chemical resistance, and flowability.

Epoxy
Expansion Joint Compounds No. 220 & 221

Durable joint filler designed to effectively absorb the shock and impact of
heavy loads and steel-wheeled vehicles over narrow joints.

PenePrime No. 500

Water-borne epoxy primer used in conjunction with Sauereisen toppings.

ConoWeld No. 501

Primer used with most Sauereisen topcoats.

ConoFlex Membrane
No. 520

Elastomeric epoxy used under chemical-resistant linings to cope with substrate
cracking.

ArctiPrime No. 530

Bond enhancing primer used with Arctikure.

VEPrime No. 550

Vinyl ester primer used with Sauereisen vinyl ester systems.

Hi-Temp Primer No.
560

Moist-cured urethane primer used with several Sauereisen materials.


Air Set Cements

 

These products
are best suited for thin film bonding and coating applications from 2 to 125
mils. Because the curing mechanism involves the evaporation of water, working
time is indefinite and final cure occurs between 18 and 24 hours. If a faster
cure is desired, heat will accelerate the process. Great for assembly line
applications.

 

Insa-Lute
Adhesive Cement Nos. 1 and P-1

Inorganic adhesive for insulating, assembling, heat treating, acidproofing,
sealing and cementing porcelain.

Aluseal Adhesive
Cement No. 2

Ceramic cement paste for applications with small component parts.

 

TempSeal Cement No.
3

Inorganic adhesive paste that conducts heat and insulates electricity while
providing a mechanical moisture barrier.

Electric Heater
Cement No. 6

Versatile high-temperature cement for embedding and insulating.

Insa-Lute Hi-Temp
Cement No. 7

High-grade silica cement for embedding resistance wires, coating resistors and
insulating electrical components

Adhesive Paste No.
19

Fire-resistant adhesive for bonding glass, porcelain, metals, ceramic fiber,
wood and felt.

Electric
Resistor Cement Nos. 78 and P-78

Used for coating resistors, coils, electric heating elements, furnaces and
embedding resistance wires.

 

 

Chemical Set Cements

 

These products
are best suited for potting, bonding and casting applications because they
contain a catalyst and harden in a large mass or thickness. Cure time can be
manipulated through the introduction of heat or energy to suite the need of the
user.

 

Flotemp Cement No. 4

Volume stable potting cement formulated to resist wicking into porous
substrates.

Electrotemp Cement
No. 8

Zircon based cement for use where high insulation values and thermal shock
resistance are required.

Insultemp Cement
No. 10

Strong bonding cement used for high electrical insulation and thermal
conductivity.

Thermal Potting
Cement No. 11

Ceramic based potting compound ideal for thermocouple applications.

Electric Insulating
Cement No. 12

Inorganic cement for bonding or potting high-alumina ceramics.

Zircon Potting
Cement No. 13

A non-corrosive, zircon base cement used where high electrical insulating and
thermal conductivity are desired.

Low Expansion
Cement No. 29

Zircon based cement for embedding heating elements, insulating thermocouples and
coating resistors and coils.

Cement No. 31

Fire-, gas- and acid-resistant cement recommended for assembling, sealing and
insulating porcelain, tile, ceramics, metal, wood, glass, etc.

Sealing Cement No.
33S

Strong bonding cement ideal for coating molds and forms used to cast special
shapes.

Electric
Refractory Cement No. 350

Two-part cement used as a wash coating for sand resin bodies and as a refractory
coating.

Refractory Coating
No. 360

Heat cured refractory coating recommended for disposable thermocouple tubes and
induction furnace Linings.

Plastic Porcelain
No. 30

Magnesium oxide base fireproof material used for insulating wires within
explosion-proof fixtures.

Electrical
Cement No. DW-30

Used to embed heating elements, cover resistance wires and replace mica, fiber
and other insulating materials.


Hydraulic Set Cements

 

Products are
generally used for casting or potting applications. Hydraulic set materials
possess minimum shrinkage and withstand high temperatures.

Curing is aided by a humid environment and commences within 24 hours.
Precautions such as covering help to aid in curing by retaining moisture.

 

Electrical
Refractory Cement No. 75

High-purity, castable, hydraulic-setting cement recommended as a bonding mortar
or refractory coating.

Electrical Potting
Cement No. 76

A calcium aluminate cement with high thermal shock resistance.


ESD

 

Sauereisen
coatings technology has been applied in the field of static dissipative flooring
to create one of the most durable ESD systems possible. Our approach includes
seamless epoxy materials applied as a sealer, primer and topcoat. Our ESD
products will provide you with consistent electrical readings and long-term
performance.

 

Brochure –
Wall to Wall Protection

(Electrostatic Discharge Flooring Systems)

A full color, four-page brochure detailing Sauereisen ESD flooring products and
the benefits of our systems.

ConducTop SL 1313

Hi-gloss, self-leveling epoxy topcoat for conductive/dissipative floors

ConductCoat 2383

Seamless epoxy topcoat for conductive/dissipative floors

Conductive
ConoGlaze Series 2283

Chemically resistant and electrically conductive/dissipative flooring

Conductive
FibreCrete Series 2183

An electrically conductive 100% solids epoxy coating system.


Corrosion-Resistant
Flooring

 

Sauereisen
manufactures a complete line of long-wearing, chemically-resistant flooring
systems with proven performance. All are resin-based applied by pour-and-spread,
trowel, roller or spray. Our systems are ideally suited for process areas,
aisles, containment dikes and other areas subject to forklift traffic and
spillage of corrosives. Our product line meets the requirements of the Meat and
Poultry Inspection Program of the U.S. Department of Agriculture for use in
federally inspected food plants.

Brochure –
Impermeable Systems – Corrosion Resistant Floors and Walls

A full color, four-page brochure explaining Sauereisen flooring systems and
accessory products.

Self-Leveling
Epoxy – General Purpose No. 201SL

Low viscosity, general purpose floor coating.

Self-Leveling -
Epoxy NovolaK No. 228 SL

Low viscosity, epoxy novolac floor coating.

ConoCrete -
General Purpose No. 101

General purpose epoxy floor material.

ConoCrete -
Chemical & Food No. 115

Chemical & food grade epoxy floor material.

ConoCrete – Epoxy
NovolaK No. 118

Epoxy NovolaK floor material.

Arctikure No. 230

Epoxy flooring for cold curing environments.

ConoSpread
Chemical & Food Grade No. 256

A flowable epoxy “slurry coat” that is customized by broadcast preference.

 


 
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